Split-Type Reducing Machine

Operating Principle Of Split-Type Reducing Machine

The reducing machine is a kind of non-cutting processing equipment. It adopts the hydraulic technology to send round steel, screw thread steel, and other parts to be reduced into a special mold to be cold-reduced and formed. With the density of the reduced part is greatly improved, it will improve the compressive strength of the material without reducing the plasticity and impact toughness. The strength of the threaded connection and the rod is consistent,  which solves the problem of reducing pressure resistance and impact toughness after the lathe skinning.

Product Use Of Split-Type Reducing Machine

TY801 reducing series is a kind of mechanical equipment specially developed for the manufacturers of automobile shock absorbers. It can be used for setting the outer diameter of automobile shock absorber bushing, trailing arm bushing, control arm bushing, suspension rubber sleeve, support arm bushing, and rubber sleeve. 

Technological Process Of Split-Type Reducing Machine

1. Rough machining with a lathe first, with an allowance of 1mm;

2. Heat treatment to HRC60-62;

3. Finish machining on the lathe, with an allowance of 0.3mm;

4. Finish machining with an internal and external cylindrical grinder to the required size;

5. Laser printing the product number, and the arrangement number of 12 pieces;

6. Line-cut into 12 pieces, without cutting thoroughly, with an allowance of 0.5mm. when all cuts are finished, just knock to break;

7. Deburring.

Material: CR12 CR12MOV

Industry Pain Points Of Split-Type Reducing Machine

1. Temperature, voltage, and material rigidity will affect the reducing effect;

2. The equipment is too heavy to handle, and the oil temperature is poor in heat dissipation, unable to adapt to the production of the assembly line;

3. That the wear of equipment and abrasives affects the outer diameter will result in the high unqualified rate;

4. The complex process and the high consumables result in the high cost of the enterprise.

Product Advantages Of Split-Type Reducing Machine

1. Suitable for automatic assembly line operation with high work efficiency. This reducing series is a kind of reducing equipment for automatic assembly line operation specially developed by Tianyu Machinery with years of experience for the industry's pain points. It can greatly save working time, improve work efficiency and reduce unnecessary losses.

2. The outer diameter of the reducing diameter is adjustable and high-precision. And the product placement surface has a high-precision mechanical limit scale adjustment plate with a unit of 0.005mm, which makes the outer diameter adjustable. The wear of the equipment or mold will not affect the outer diameter of the reducing product. 

3. It is easy to produce the mould at a low cost.

4. The reducing force is controlled accurately and is not affected by external forces. The TY801 reducing machine adopts a proportional overflow valve and a pressure sensor, together with a PLC programmable controller to form a closed-loop control system, which can realize that the reducing force won’t change with the effect of temperature, voltage, and material rigidity.