TY802 Split-Type Reducing Machine
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The TY802 split-type reducing machine is designed for high-precision diameter reducing of automotive rubber and hydraulic bushings. Featuring a servo-hydraulic closed-loop control system, it ensures stable reducing force, high dimensional accuracy, and easy integration into automated production lines.
- Product Description
- Technical Parameter
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- Commodity name: TY802 Split-Type Reducing Machine
The TY802 split-type reducing machine is designed for high-precision diameter reducing of automotive rubber and hydraulic bushings. Featuring a servo-hydraulic closed-loop control system, it ensures stable reducing force, high dimensional accuracy, and easy integration into automated production lines.
Product Application
The TY802 split-type reducing machine is specially designed for the automotive chassis and NVH component industry.
It is widely used for diameter reducing processes of:-
Automotive shock absorber bushings
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Trailing arm bushings
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Control arm bushings
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Suspension rubber bushings
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Hydraulic bushings and rubber-metal bonded components
The equipment is particularly suitable for OEM and Tier 1 suppliers producing high-precision rubber and hydraulic suspension parts, where stable outer diameter control and repeatability are critical.
Product Introduction
The TY802 split-type reducing machine adopts a split structural design, making it suitable for flexible integration into automated bushing production lines.
The machine frame is heat-treated to ensure long-term structural stability and rigidity, providing reliable performance during continuous production.Compared with conventional hose crimping or pipe reducing machines on the market, the TY802 offers higher dimensional accuracy, better process stability, and stronger structural reliability.
The reduced bushings achieve more consistent outer diameter results, meeting the stringent tolerance requirements of automotive suspension components.The machine utilizes a servo-hydraulic control system, combined with pressure sensors and a CNC reducing control system, forming a closed-loop control architecture.
This ensures that the reducing force remains stable and is not affected by temperature variation, voltage fluctuation, or material stiffness changes.
Equipment Functions
Reducing Modes
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Online reducing mode
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Pressure-controlled reducing mode
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Displacement-controlled reducing mode
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Manual / automatic operation modes
Quality Management
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Reducing pressure detection
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Outer diameter fine adjustment with recipe management
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Product QR code scanning
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Defective product separation channel
User & Access Management
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Fingerprint login
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QR code login
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User creation and authority assignment
Error-Proofing Functions
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Multiple backup error-proof points
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Zero-position ejector positioning error prevention
Data Management
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Force and displacement curve storage
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MES data upload
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Historical data query
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U-disk data export
Safety & Maintenance
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Integrated safety protection within operation area
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Alarm indication and prompt system
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Remote program maintenance
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Automatic lubrication system
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Tooling quick-change capability
Technical Advantages
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High-precision reducing results with stable and repeatable outer diameter control
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Servo-hydraulic closed-loop system ensures consistent reducing force
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Suitable for integration into multi-process production lines (pressing, reducing, riveting, inspection, filling)
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Flexible configuration for non-standard product sizes
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Reliable long-term operation with low maintenance requirements
Typical Production Line Integration
The TY802 split-type reducing machine can be integrated into multi-process automated production lines, including:
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Press fitting
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Diameter reducing
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Spin riveting
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Inspection
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Filling
This makes it an ideal solution for modern automotive bushing production systems.
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parameter
TY802-800
Pressure range
400Kn-800Kn
Liquid pressure
20Mpa
Decrease beat
≈1200Pieces/hour
Maximum reduced diameter product outer diameter
≤Φ110MM Maximum reduced diameter length
≤100MM
Outer diameter repeatability
≤0.02MM
Outer diameter out of roundness
≤0.03MM
Maximum taper
≤0.03MM/60MM
Power supply
AC380V 50HZ
Motor power
3.7KW
Machine weight
800KG
Tooling diagram
Production process
1. Rough machining with a lathe first, with a margin of 1MM.
2. Heat treatment to HRC60-62.
3. Finish machining on lathe, reserve 0.3MM margin.
4. Finish machining to the required size on the internal and external cylindrical grinder.
5. Laser print the product drawing number, and the arrangement number of 12 pieces.
6. The thread is cut into 12 pieces, not all of which can be cut, set aside 0.5MM, and you can cut them all.
7. Deburring.
8. Material: CR12 CR12MOV
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