TY701 Single-Head Quantitative Vacuum Filling Machine
Classify:
The TY701 single-head quantitative vacuum filling machine provides precise, bubble-controlled liquid filling for automotive rubber bushings and suspension components, supporting high efficiency, data traceability, and stable vacuum performance.
- Product Description
- Technical Parameter
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- Commodity name: TY701 Single-Head Quantitative Vacuum Filling Machine
The TY701 single-head quantitative vacuum filling machine provides precise, bubble-controlled liquid filling for automotive rubber bushings and suspension components, supporting high efficiency, data traceability, and stable vacuum performance.
Equipment summary description
The TY701 single-head quantitative vacuum filling machine is designed for high-precision liquid filling in automotive rubber bushings and rubber suspension components.
It is developed to address common industry challenges such as unstable filling accuracy, residual liquid, and bubble formation.The machine adopts a quantitative vacuum filling principle, allowing precise control of filling volume without relying on product cavity volume. This makes it especially suitable for products where cavity-based volume control is unreliable or impractical.
With optimized vacuum control and high pumping efficiency, the TY701 ensures fast cycle times, stable filling performance, and minimal residual liquid. Integrated detection and data functions support modern production requirements such as process monitoring, traceability, and error prevention.
The TY701 is suitable for a wide range of automotive suspension products, including T-type rubber bushings and tapered components with controlled thread depth.
The main technical parameters
Filling Performance
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Filling method: Quantitative filling
Accuracy: ±0.5 g or ±0.5 ml from set value -
Filling speed: 90 ml/s
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Filling medium:
Ethylene glycol + propylene glycol + triethanolamine
or ethylene glycol with 30% water
Efficiency
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Mixed liquid filling:
Vacuum < 80 Pa, 100 ml filling volume
Cycle time: 15–16 s -
Water-containing glycol filling:
Vacuum < 170 Pa, 100 ml filling volume
Cycle time: 18–20 s
Vacuum & De-bubbling
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De-bubble method: Negative pressure
Mixed liquid < 200 Pa -
Bubble control:
After filling a 170 ml transparent cup with leather spring,
bubbles < 1 mm diameter ≤ 2
Detection & Control
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Leakage detection:
Pressure rise rate detected 0.3 s after filling stops -
Zero reference:
Automatic steel ball depth detection during filling -
Steel ball compatibility:
Diameter: 4 mm / 5 mm
Maximum press force: 15 kN
Applicable Products
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All T-type rubber suspensions
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Tapered products with thread depth ≤ 59 mm
The main function
Core Functions
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Single-piece quantitative vacuum filling
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Residual liquid absorption
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Bubble removal
Detection Functions
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Steel ball interference detection
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Product leakage detection
Data & Traceability
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Data networking
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Production data reports
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Data download
Error-Proofing
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Automatic product zero-position detection
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Product barcode scanning
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Tooling barcode scanning
Management Functions
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User management
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Recipe management
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Equipment function authority control
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Technical parameters
Model
TY701-4
TY701-5
TY702-4
TY702-5
Applicable steel ball diameter
Φ4
Φ5
Φ4
Φ5
Maximum ball encapsulation force
15Kn
15Kn
15Kn
15Kn
Filling beat
≦ 20S/Pieces
≦ 20S/Pieces
≦ 14S/Pieces
≦ 14S/Pieces
Defoaming vacuum
≦ 500Pa
Minimum product vacuum
Ethylene glycolW100Pa Aqueous glycol ≦ 200Pa
Quantitative filling accuracy
±0. 5ml
Force measurement accuracy
0.1%Display value
using electric
AC380V 50HZ
air pressure
0.5-1Mpa
Filling medium
Ethylene glycol/aqueous ethylene glycol/non-volatile mixed liquid
Total power of equipment
3.5KW
Equipment power consumption
≈ 2KW/h（120Pieces/min）
equipment weight
800KG
800KG
1100KG
1100KG
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